De-Rate Cables by Temperature. Refer to this page for a manufacturers listing of Wire and Cable. Cable
manufacturers will provide different numbers based on the insulation used
for the wire. The table below lists copper wire with a Teflon [TFE]
insulation. Teflon insulation has a higher operation temperature range
then other insulators, for example PVC. The table below is based on data
derived from MIL-STD-975, using 70oC as the operating
temperature. To derate based on number of wires in a bundle:
IBW = ISW x (29 - #wire) / 28 @ [1 to 15
Bundled wires]
IBW = ISW x (0.5) @ [more then 15 Bundled
wires]
ISW = Single wire
IBW = Bundled wires
To derate by temperature use; derate by 80% at 1500C, 70% at
1350C, or 50% at 1050C {Per MIL-STD-975}
To derate for Commercial wire use the table below;
| Temperature | Derate Ampacity |
| 40oC | 0.88 |
| 45oC | 0.82 |
| 50oC | 0.75 |
| 55oC | 0.67 |
| 60oC | 0.58 |
| 70oC | 0.33 |
Ampacity Tables for many conditions (Commercial Wiring):
IEEE Standard 835, IEEE Standard Power Cable Ampacity Tables
IEEE Standard 848, Procedure for the Determination of the Ampacity
De-rating of Fire Protected Cables
ICEA P-54-440, NEMA Pub. No. WC 51 - Ampacities of Cables in Open-Top
Trays
Use the National Electrical Code [NEC] system for premises wiring, and
not the Military data on this page.
Voltage Drop per Foot:
V = I x L x (R/1000) x 1.004 x (T-20)
V = Voltage Drop, I = Current, R = Resistance per
1000 foot
L = Length of wire in feet, T = Estimated wire Temperature
under load oC
Refer to the AWG Table for Resistance per length
| AWG |
|
AWG |
|
| 00 | 169 | 0 | 147 |
| 2 | 108 | 4 | 81 |
| 6 | 60 | 8 | 44 |
| 10 | 33 | 12 | 4425 |
| 14 | 19 | 16 | 13 |
| 18 | 9.2 | 20 | 6.5 |
| 22 | 4.5 | 24 | 3.3 |
| 26 | 2.5 | 28 | 1.8 |
| 30 | 1.3 | - | - |
Derating guidelines for other components; Guideline for Derating Electronic Components
Engineering Key Words: Connector, Component Derating, Reliability, Sizing, Derate, Ampacity, Fusing, Insulation, Rated Temp, Insulation Over-Temp, Temperature, Guide, Guideline, Example, Class, Design.








