De-Rate Cables by Temperature. Refer to this page for a manufacturers listing of Wire and Cable. Cable manufacturers will provide different numbers based on the insulation used for the wire. The table below lists copper wire with a Teflon [TFE] insulation. Teflon insulation has a higher operation temperature range then other insulators, for example PVC. The table below is based on data derived from MIL-STD-975, using 70oC as the operating temperature. To derate based on number of wires in a bundle:
IBW = ISW x (29 - #wire) / 28 @ [1 to 15 Bundled wires]
IBW = ISW x (0.5) @ [more then 15 Bundled wires]
ISW = Single wire
IBW = Bundled wires
To derate by temperature use; derate by 80% at 1500C, 70% at 1350C, or 50% at 1050C {Per MIL-STD-975}
To derate for Commercial wire use the table below;


Copper Wire Correction
Temperature Derate Ampacity
40oC 0.88
45oC 0.82
50oC 0.75
55oC 0.67
60oC 0.58
70oC 0.33

Ampacity Tables for many conditions (Commercial Wiring):
IEEE Standard 835, IEEE Standard Power Cable Ampacity Tables
IEEE Standard 848, Procedure for the Determination of the Ampacity De-rating of Fire Protected Cables
ICEA P-54-440, NEMA Pub. No. WC 51 - Ampacities of Cables in Open-Top Trays
Use the National Electrical Code [NEC] system for premises wiring, and not the Military data on this page.

Voltage Drop per Foot:
V = I x L x (R/1000) x 1.004 x (T-20)
V = Voltage Drop, I = Current, R = Resistance per 1000 foot
L = Length of wire in feet, T = Estimated wire Temperature under load oC
Refer to the AWG Table for Resistance per length

Copper Wire TFE Insulated
AWG
Current Carrying
AWG
Current Carrying
00 169 0 147
2 108 4 81
6 60 8 44
10 33 12 4425
14 19 16 13
18 9.2 20 6.5
22 4.5 24 3.3
26 2.5 28 1.8
30 1.3 - -

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Derating guidelines for other components; Guideline for Derating Electronic Components

Engineering Key Words: Connector, Component Derating, Reliability, Sizing, Derate, Ampacity, Fusing, Insulation, Rated Temp, Insulation Over-Temp, Temperature, Guide, Guideline, Example, Class, Design.


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